My SIII before the build.
We have lost 1/3 of the compression in No. 2 cylinder and found a loss of power
after our trip back from Invasion VIII.
Traveling with traffic at 70MPH for 6 hours may have been a little much
for the old girl.
(I will provide a breakdown of the steps I took to do the work at the end of
the page, I hope this will be of help to others)
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SIII engine above before the work starts. |
SIII engine above before the work starts. |
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Rocker cover and rocker assembly pulled from the head and ready to pull
the head. |
Head pulled from the block |
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View of head |
View of head |
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View of head |
Top of block after head was pulled - The copper / silver gasket is still
on the block. |
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Top of block. |
Top of block |
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Starting to clean up the head |
View of head and water passage |
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View of head |
View of head |
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Almost finished cleaning the head |
Almost finished cleaning the head |
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Almost finished cleaning the head |
Cleaned up the water passages |
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| Top of piston (cylinder #2), until I clean up the piston I will not be sure but it looks like the following letters are printed on the top of the piston. | View showing top of head |
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New head gasket |
New head gasket |
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New head gasket |
Head Gasket and rebuild materials, Ultra Black for sump gasket, Lube
Assembly
Grease for pistons etc. Brake Parts Cleaner to clean head, pistons etc. Ultra Copper for exhaust gasket, Copper Spra-A-Gasket to Coat Head Gasket. |
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All 4 pistons pulled from the block |
Now to start cleaning each piston. |
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Two different rings used at the top land |
Original rings are removed. |
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Piston #1 - how clean should clean be? |
Piston #4 has one thin and one thicker ring used
at its top. Piston #1 have a single thicker ring. |
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| "L" Left? | "D" grade cylinders are 3.2114" to 3.2118" dia |
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"HC" - High Compression ?
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? Inside ring - why |
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Oil ring on left - secondary top ring on right |
Inside ring and standard ring |
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Rod bearing |
Rob bearing |
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Clean Pistons - I will check the ring lands when
I receive the new rings from SS. |
Pistons all clean - but may not be useable due to
ring lands are worn. |
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Mod to timing cover for new build - chevy seal |
I then purchased a new set of rings for the pistons.
Measured the ring lands to make sure they would still be ok with the
new rings. |
| I purchased a ball hone and engine cleaner. Honed and cleaned the entire block. | (I had a computer melt down and lost a number of photos of the build. The image above is the finished rebuild.) |
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| Each cylinder was checked, top middle and bottom of the cylinder. Using a new ring and measuring the gap at each location of each cylinder. I found that the block was still ok to use as it was, yet if there is a next time, a great deal more work will need to be done (oversized pistons and rings etc.). | I installed the rings, didn't need to gap them at all (things are at
there limit). I used assembly lube, installed each piston matching things
up
as they had been removed. Bolted things down, installed a new timing cover, rebuilt the cabs with new kits, installed a new NOS fuel pump, new oil cooler, lines, coil and fire things up. |
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| Custom center caps have been made for the rebuild and they look quite good. | MGB seat, new role bar and original boot rack installed for the 2009 summer season and we are good to go. |
I hope that I have been of some help, please feel free to contact me if you are doing the same to your Alpine. I would love to help in any way. |
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